Custom Wire & Cable

Galaxy can design and provide cable constructions from the simplest cable to the most unique and challenging design.

Custom Wire & Cable Design and Construction

Galaxy is a leading manufacturer and supplier of custom wires and custom cables. Providing custom cable constructions is what Galaxy does best. Galaxy can design and provide cable constructions from the simplest cable to the most unique and challenging design. Galaxy regularly works with customers to change an existing cable or design a brand new wire or cable product, from the very beginning stages of the cable design through production and beyond. Galaxy’s diverse capabilities can be utilized for any custom cable requirement.

To request a quote for custom cable or wire from Galaxy, please use the custom cable quote form.

Galaxy offers custom wire and custom cable in a wide variety of options for conductors, shielding, enhancements, and materials for insulation and jacketing.

Custom Cable Options & Materials

Conductor Options

Custom cable and wire from Galaxy can be supplied with many different conductor options, each with different physical and electrical characteristics. Design factors to consider include minimum and maximum temperatures, maximum voltage, and DC resistance of the insulation, as well as the conductor, size limitations, tensile strength and working environment.

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Shielding Options

Custom cable and wire from Galaxy can be supplied with many different shielding options, each with different physical and electrical characteristics. Design factors to consider include for shielding include materials, construction, temperature and flexibility.

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Enhancement Options

Custom cable and wire from Galaxy can be supplied with many different enhancement options based upon the desired use and functionality of the custom wire or cable. Galaxy offers custom wire and cable with enhancement options that include: strength members, water blocking, fillers, rods, and tubes/breather tubes.

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Insulation & Jacketing Materials

Galaxy is a leading manufacturer and supplier of standard/stock and custom wire and cable with a wide variety of material choices for the jacket and insulation. The selection of wire/cable insulation material and jacketing compound are critical to the successful use of the wire or cable in its application.

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Custom Cable Options and Materials

Conductor OptionsShielding OptionsEnhancement OptionsInsulation & Jacketing MaterialsInsulation & Jacketing Materials
Bare CopperBare Copper BraidStrength MembersCPE / Chlorinated PolyethylenePFA / Perfluoroalkoxy
Tinned CopperTinned Copper BraidWater BlockingEPDM / Ethylene Propylene Diene MonomerPFE / Perfluoroelastomer
Silver Plated CopperSilver Plated Copper BraidFillersETFE / Ethylene TetrafluroroethylenePP / Polypropylene
Nickel Plated CopperNickel Plated Copper BraidRodsFEP / Fluorinated EthylenePTFE / Polytetrafluoroethylene
High Strength AlloysHigh Strength Alloys BraidTubesFoamed FEPPUR / Polyurethane
Copper Clad SteelCopper Clad Steel BraidFoamed PFAPVC / Polyvinyl Chloride
Prebonded ConductorStainless Steel BraidFoamed PESilicone
Overcoated ConductorAluminum Mylar Foil ShieldFoamed TPETefzel®
Topcoated ConductorSpiral ShieldHalar®TFE / Tetrafluoroethylene
HDPE & LDPETPE / Thermoplastic Elastomer
Hytrel®TPR / Thermoplastic Rubber
mPPE / Modified PolyphenyleneXLPE / Cross-Linked Polyethylene
NeopreneXLPO / Cross-Linked Polyolefin
PE / Polyethylene

Request a Quote for Custom Wire & Cable

Galaxy regularly works with customers to change an existing cable or design a brand new product, from the very beginning stages of the cable design through production and beyond. Galaxy’s diverse capabilities can be utilized for any custom cable requirement.

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