Electronic Wire Harness

Galaxy is a leading contract manufacturer of custom electronic wire harnesses.

Custom Electronic Wiring Harness Manufacturer

Wire harness with black connectorsGalaxy is a leading contract manufacturer of custom electronic wire harnesses. Electronic wire harness or wiring harness are the common terms used to describe the use of multiple single conductor wires routed and combined in a particular pattern or arrangement to provide either power, signal or both to a finished product. Often electronic wire harnesses are found in control boxes, control panels, and inside the electrical components of a finished product. Electronic wire harnesses can be simple point to point connections to complex designs with numerous branches. Utilizing its expertise in electronic wire harness manufacturing, Galaxy works with customers from the design and prototype phase of a project all the way through large production runs. Galaxy excels at custom wire harness manufacturing, with low minimum order requirements and engineering design services to help meet specific electronic wire harness manufacturing needs while constantly improving its knowledge, training, production, and test equipment to provide the best possible product to its customers.

Note: Galaxy is a business-to-business (B2B) electronic wire harness manufacturer and supplier, and does not supply wire harnesses to consumers or hobbyists, and does not make wire harnesses for individual cars.

The Galaxy Differentiator for Custom Electronic Wiring Harness Contract Manufacturing

Wire harness relay assemblyWhat sets Galaxy apart from other wire harness manufacturers is the experience and expertise to support customers wire harnessing designs and production requirements. Galaxy utilizes state of the art techniques, tools, and processes to ensure that wiring harnesses are manufactured with the highest quality possible. Galaxy employs a highly skilled labor force trained to accurately assemble the most intricate interconnect cable assemblies and wire harnesses. Aside from the physical production of the wire harness, Galaxy’s engineering staff is extremely knowledgeable and quite often can recommend product improvements or cost reductions without sacrificing functionality of the finished product. While cost saving alternative options may be offered, Galaxy never deviates from customers specifications and drawings. Many times, the alternatives that are offered help lower cost and decrease lead time.

Galaxy collaborates with its customers to help achieve their goals of a quality product. Galaxy prides itself on quality, delivery, price, and communication with customers, with the goal of delivering the highest quality product on-time to customers. As a leading wire harness manufacturer, Galaxy takes pride in delivering the highest quality product on-time to customers. Galaxy understands that communication is key and the procedures and processes that have been implemented in the organization provide customers with real time information about order status.

Electronic Wire Harness Manufacturing Technical Capabilities

Galaxy has highly skilled manufacturing personnel on staff. Quality and cost savings are ensured based on Galaxy’s extensive experience in custom electronic wire harness manufacturing. When Galaxy manufactures electronic wire harnesses, a 100% visual and electrical inspection in performed. Galaxy’s Quality Control Department has the experience and testing equipment to perform both physical and electrical testing to ensure each product is manufactured correctly and functions as designed. Utilizing state of the art testing equipment, Galaxy can also provide test reports for every electronic wire harness that is manufactured. Galaxy has built wire harnesses for the aviation market that had over 1,000 test points to confirm. Galaxy’s Quality Control Department personnel are certified to IPC/WHMA-A-620 Requirements and Acceptance for Cable/Wire Harness Assemblies. Galaxy’s trained and certified personnel are able to manufacture to IPC/WHMA-A-620 Class 1, 2 and 3.

Wiring Harness Markets

Cable harness, loom with connectors

Quality Control Processes at Galaxy Wire & Cable

Galaxy Wire & Cable ensures the highest quality design and construction throughout its entire process via rigorous and thorough quality control (QC) processes. Here’s a behind-the-scenes look at Galaxy’s QC process from start to finish, including custom electronic wire harnesses manufacturing.

FAQs about Electronic Wire Harnesses

Can Galaxy manufacture an electronic wire harness if there is no product drawing or design specification available?

Yes, Galaxy has the ability to re-produce an electronic wire harness without a drawing or design specification. Galaxy can reverse engineer an electronic wire harness product and provide a detailed list of components, dimensions and other pertinent information. Galaxy can also work with customers to design and engineer custom wire harnesses from conception.

Is there an industry standard referenced in the construction of electronic wire harnesses?

Yes, in the absence of a customer’s specific requirements and specifications, the industry standard that Galaxy refers to for quality control would be IPC/WHMA-A-620B. This standard pertains to cable and wire harness fabrication and installation.

How does Galaxy accurately test the wire harnesses that it manufactures?

Every electronic wire harness is visually inspected to check for physical dimensions, labels, workmanship and of course electrical properties. Galaxy will run continuity tests and hipots test when requested on 100% of the harnesses manufactured. Galaxy typically builds a wire harness mate to make sure when an electrical test is performed the wire harness matches exactly what the customer has specified on their drawing.

Can Galaxy reverse engineer a wire harness?

Yes. An original or sample harness would be needed to accurately reverse engineer a wire harness.

Are there standard lead times for wire harnesses?

Unfortunately, no. There are so many variables when it comes to lead time. First, there is the availability of the components and materials used to build the harness. Second, the quantity required could affect lead time. Lastly, current production capacity needs to be considered. Galaxy is constantly working to improve lead time and meet customer dates. With the processes and controls that are in place, Galaxy is able to accurately give customers lead times that can be met.

I have a vintage car that I need a wire harness for. Can Galaxy make a new one if I send a photo?

No. Galaxy is a business-to-business supplier and does not make single wire harnesses for vehicles of any type.

Contact Galaxy Wire & Cable, a Leading Custom Electronic Wire Harness Contract Manufacturer

Contact Galaxy to inquire about custom electronic wiring harness manufacturing services.