Custom Wire & Cable Design and Construction

Custom Wire and CableGalaxy is a leading manufacturer and supplier of custom wires and custom cables. Providing custom cable constructions is what Galaxy does best. Galaxy can design and provide cable constructions from the simplest cable to the most unique and challenging design. Galaxy regularly works with customers to change an existing cable or design a brand new wire or cable product, from the very beginning stages of the cable design through production and beyond. Galaxy’s diverse capabilities can be utilized for any custom cable requirement.

 

To request a quote for custom cable or wire from Galaxy, please use the custom cable quote form.

 

Galaxy offers custom wire and custom cable in a wide variety of options for conductors, shielding, enhancements, and materials for insulation and jacketing. Options for custom cables include:

 

Custom Cable Options and Materials
Conductor OptionsShielding OptionsEnhancement OptionsInsulation & Jacketing Materials
Bare CopperBare Copper BraidStrength MembersCPE/Chlorinated PolyethylenePFA/Perfluoroalkoxy
Tinned CopperTinned Copper BraidWater BlockingEPDM/Ethylene Propylene Diene MonomerPFE/Perfluoroelastomer
Silver Plated CopperSilver Plated Copper BraidFillersETFE/Ethylene TetrafluroroethylenePP/Polypropylene
Nickel Plated CopperNickel Plated Copper BraidRodsFEP/Fluorinated EthylenePTFE/Polytetrafluoroethylene
High Strength AlloysHigh Strength Alloys BraidTubesFoamed FEPPUR/Polyurethane
Copper Clad SteelCopper Clad Steel Braid Foamed PFAPVC/Polyvinyl Chloride
Prebonded ConductorStainless Steel Braid Foamed PESilicone
Overcoated ConductorAluminum Mylar Foil Shield Foamed TPETefzel®
Topcoated ConductorSpiral Shield Halar®TFE/Tetrafluoroethylene
   HDPE & LDPETPE/Thermoplastic Elastomer
   Hytrel®TPR/Thermoplastic Rubber
   mPPE/Modified PolyphenyleneXLPE/Cross-Linked Polyethylene
   NeopreneXLPO/Cross-Linked Polyolefin
   PE/Polyethylene 


Conductor Options for Custom Wire & Cable

Custom cable and wire from Galaxy can be supplied with many different conductor options, each with different physical and electrical characteristics. Design factors to consider include minimum and maximum temperatures, maximum voltage, and DC resistance of the insulation, as well as the conductor, size limitations, tensile strength and working environment. Galaxy can help guide customers through the conductor selection process for custom wire and cable.

Galaxy offers custom wire and cable with any of these conductor materials: bare copper, tinned copper, silver plated copper, nickel plated copper, high strength alloys, copper clad steel, prebonded conductor, overcoated conductor, and topcoated conductor. Conductor diameters range from small OD like AWG 36 to large OD like AWG 4/0. Conductor temperature specifications for custom wire and cable are:

  • Tin Plated Copper: 150°C
  • Silver Plated Copper: 200°C
  • Nickel Plated Copper: 260°C

Get more info on conductor options for custom wire and cable.


Shielding Options for Custom Wire & Cable

Custom cable and wire from Galaxy can be supplied with many different shielding options, each with different physical and electrical characteristics. Design factors to consider include for shielding include materials, construction, temperature and flexibility.

Galaxy offers custom wire and cable with any of these shielding material options: bare copper braid, tinned copper braid, silver plated copper braid, nickel plated copper braid, high strength alloys braid, copper clad steel braid, and stainless steel braid. Shielding construction can be foil, braid, spiral, or combinations. Shielding temperature specifications for custom wire and cable include:

  • Tin Plated Copper: 150°C
  • Silver Plated Copper: 200°C
  • Nickel Plated Copper: 260°C

Get more info on shielding options for custom wire and cable.


Enhancement Options for Custom Wire & Cable

Custom cable and wire from Galaxy can be supplied with many different enhancement options based upon the desired use and functionality of the custom wire or cable. Galaxy offers custom wire and cable with enhancement options that include: strength members, water blocking, fillers, rods, and tubes/breather tubes.

Get more info on enhancement options for custom wire and cable.


Request a Quote for Custom Wire & Cable

Please use the custom cable quote form to request a quote for custom cable or wire from Galaxy.